CHEMICAL FEED SYSTEMS FROM LUTZ JESCO
FOR MUNICIPAL, INDUSTRIAL, AND OEM APPLICATIONS
APPLICATIONS
Lutz-JESCO’s Chemical Feed Systems are successfully used in a wide range of industrial and municipal markets, including:
- Greenhouse
- Pulp & Paper
- Petrochemical
- Cooling Towers
- Pharmaceutical
- Food & Beverage
- Water & Wastewater Treatment
- OEM
- Boilers
- Chemical
- Car Wash
- Power & Energy
- Swimming Pools
- Drinking Water Treatment
FEATURES
By working closely with the project engineer, Lutz-JESCO provides its extensive experience in the field of metering technology to offer you Chemical Feed Systems in a variety of options:
- CFS weldment materials: black or colored UV protected HDPE, 316SS, PP, EPOXY coated steel, FRP
- Plumbing materials: 316SS, PVC, PP, PVDF
- Systems may include: Any combination of single or multiple metering or transfer pumps, Tanks and Mixers, Measuring and Control Equipment, any combination of pump accessories
CHEMICAL SERVICES
The broad range of materials available for Lutz JESCO skids allows for a wide selection of chemicals to be processed, including:
- Aluminum Sulfate
- Phosphoric Acid
- Aqua Ammonia
- Potassium Permanganate
- Calcium Hypochlorite
- Powder Activated Carbon
- Ferric Chloride
- Sodium Bisulfite
- Fluoride
- Sodium Hydroxide
- Hydrochloric Acid
- Sodium Hypochlorite
- Hydrogen Peroxide
- Sulfuric Acid
- phosphates
Find out about our categories of system and process technology
SKID-, WALL-, TANK MOUNTED
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Lutz - Jesco Skid Mounted Systems can accommodate larger pumps, making them ideal for larger flow applications. Skid Mounted Systems also offer containment, controlling chemicals in case of leakage.
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Our Wall Mounted Systems feature a very space efficient design. Their small footprint makes them ideal for limited space as they are mounted directly above the chemical storage tanks. Their design also makes them easily accessible for maintenance.
- Tank Mounted Systems give the customer chemical storage, metering, and mixing in one convenient package. Their portable design makes them not only ideal for temporary installations, but allows also for easy relocation as application needs may change.
CUSTOM DESIGNED SYSTEMS
Lutz-JESCO also designs, within extremely competitive delivery terms, Chemical Feed Systems built precisely to the customer’s specific application needs.
All of our custom systems are fully tested and calibrated and include all supporting documentation.
Custom designed Chemical Feed Systems can include:
- Single or multiple Metering or Transfer Pumps
- Accessories
- Tanks
- Mixers
- Control Panels
LUTZ - JESCO CHEMICAL FEED SYSTEMS
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IN-HOUSE ENGINEERING, DESIGN AND PRODUCTION
Backed by our extensive knowledge and experience in Chemical Feed System design and manufacture, you get one integrated solution for your specific chemical feed requirements.
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REDUCE COST, INCREASE RELIABILITY
Buying a complete Chemical Feed System from Lutz-JESCO America offers many advantages. Reduce cost, facilitate start-up and maintenance, increase ststem reliability and maintain single-source system responsibility.
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"TURN-KEY" OR CUSTOM-DESIGNED AND BUILT
Choose our standard, pre-engineered systems for common applications or talk to us about a custom-engineered system to meet your precise needs.
OUR SERVICES
LUTZ - JESCO SYSTEMS Complete Engineering, Design, and Production
Lutz-JESCO America manufactures the highest quality Chemical Feed Systems in the market. We Engineer, Design, and Manufacture all Chemical Feed Systems In-house, providing System Integration while maintaining single-Source Systems Responsibility. Lutz JESCO Systems reduce your Costs, eliminate Construction Delays, reduce Start-up Constraints, and streamline Documentation.
ONE INTEGRATED SOLUTION FOR YOUR SPECIFIC
CHEMICAL FEED REQUIREMENTS
IN - HOUSE ENGINEERING
Lutz-JESCO’s Chemical Feed Systems are designed and engineered completely in-house, so we take responsibility for the entire system.
Our in-house engineering services include:
- 3D CAD / Solidworks Mechanical engineering and modeling Design
- Skid structural Design, Piping Design, Routing Design
- P&ID drawings and Installation Drawings
- Electrical and Mechanical Engineering in-house
IN - HOUSE PRODUCTION
Using only precision tools and equipment, Lutz-JESCO manufactures the highest quality Chemical Feed Systems in the market.
Our in-house production capabilities include:
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Plastic Fabrication
- Cutting and Welding (HD)PE, (C)PVC, standards are 1 ½” and 2” thickness
- For Tank-, Wall-, Floor- mounted Pumping Systems
- Welded by DVS certified welder, according to SKZ / DVS 2212 certifications - Welding of (316) SS piping
- PVDF (Kynar) Fusion Welding
- FRP (Fiber-Reinforced Plastic) fabricated Skids
- Control Panel Integration / System- Wiring and Connection
POST - SALES SERVICES
To maintain and extend the quality of your Chemical Feed System, Lutz-JESCO offers a broad range of post sales services and technical assistance, including:
- Start-up Service
- Demand / On-call Service
- Maintenance Service on-site
- Technical support, both off- and on-site
- Submittals / Documentation preparation
ADVANTAGES OF LUTZ JESCO CHEMICAL FEED SYSTEMS
PRECISION FABRICATION, SINGLE SOURCE RESPONSIBILITY
- Reduced Cost, Streamlined Documentation, Eliminated Construction Delays, Reduced Start Up Constraints
- Provide system Integration while maintaining single-Source Systems Responsibility
- Each System is designed with Practical and Reliable Operation in Mind
- System is Hydrostatically Tested for Flow, Pressure and Performance at Factory
- Simplified Field Integration for Easy Installation and Start-up - only three field connections are required: Suction, Discharge, and Power
- Ease of Access to all Components (ball valves, calibration columns, relief valves, controls, etc.)
REDUCED COSTS, INCREASED EFFICIENCIES
- Spill Containment Basin with Drain for preventive Maintenance
- Factory Assembled, using only Precision Tools and Equipment
- Comprehensive Warranty
- Design, Layout, and Engineering Assistance
- Established Written Specifications and Drawings for Ease of Equipment Selection and Incorporation into Master Plans
- Each System is Serialized for Identification of all Components
- Chemical Resistance Guaranteed on all Components
Our complete range of system and process technology
horizontal
Pump set B200 PVDF
for concentrated acids and alkalis
Description:
The horizontal pump set is suitable for emptying highly aggressive, aqueous to slightly viscous media from IBC containers or tanks and is the perfect alternative to vertical Drum pumps. Perfectly suited for the removal of concentrated acids and alkalis.
Optionally with leakage detection (safety box)
Horizontal connection at the bottom of the container
Properties & advantages
Optionally with electric or compressed air drive
Low loss of medium when disconnected
Simple installation
Easy to dismantle
Small space requirement
Automatic emergency stop function of the motor when leakage is detected
EASYPURE Powder & Liquid
EASYPURE Powder & Liquid
three-chamber system
Reliable polymer preparation station
Processing of powder and liquid polymers
Convenient operation
Integrated control in the control cabinet
Multilingual operating display
Manual and automatic operation
fill level monitoring
Withdrawal volume up to 10000 l/h
Mobile Dosing Stations
Description:Complete Mobile Dosing Systems Mobile stations for dosing liquid disinfectants offer the convenience of dosing and mobile storage in one product. All dosing station components are mounted compactly on a light, maneuverable, industrial platform truck. The platform truck is equipped with non-marring tires and wheel locking safety features. Load capacity up to 1300 lbs.Features & advantages: Mobile dosing pump unit Compact design Flexible and ready for immediate use High-quality components System flexibility through modular design Downloadshttps://www.lutzjescoamerica.com/fileadmin/data/dokumente/produktinfos/LJ-Mobile_Dosing_St-EN-PI.pdf
Battery
Trolley B1 & B2 Battery
Mobile filling station
Description:
The B1 & B2 Battery Trolley is the ideal companion when it comes to mobile chemical refuelling. The safe transport ensures that even small quantities are no longer spilt. They are equipped with our latest battery pumps and are available with or without flow meters. The B1 & B2 Battery drum pumps stand for long battery life, low weight and low noise levels. The integrated aeration system enables the liquids to be extracted continuously. Large wheels facilitate handling over stairs and off-road. The hose holder and the hook on the Lutz nozzle prevent the hose from slipping and provide optimum protection.
External dimensions in cm: 100 x 59 x 43
Capacity up to 100 litres
Suitable for cleaning agents and chemicals
Technical data for the TR3 flow meter can be found directly with the respective product
Properties & advantages
max. volume flow 20 l/min
Viscosity up to max. 400 mPas)*.
All-terrain wheels with pneumatic tyres (Ø 300 mm)
Can be completely closed with a lid
Secure holder for Pump tube and Pump during transport
Polyethylene tank with integrated handle
EASYPURE Powder & Liquid
Description:For clean separation EASYPURE Powder & Liquid is a fully automatic system for the continuous preparation of powder and liquid polymer dosing solutions. The 3-chamber system largely avoids displacements of the prepared polymer.Features & advantages: 3-chamber system Processing of powder and liquid polymers Easy to operate Control in the control cabinet Multilingual operating display Manual and automatic operation Fill level monitoring Delivery rate up to 10000 l/h 50010002000300040005000600010000 Operating pressurebar 2 – 6 Maturing timemin 60 Concentration% 0.1 – 0.5 Permissible grain sizemm 123 Nominal water consumptionl/h 50010002000300040005000600010000 Protection class IP54 Permissible ambient temperature°C +5 to +40 Maximum viscositymPas 2500 Downloadshttps://www.lutzjescoamerica.com/fileadmin/data/dokumente/pg7/LJ-EASYPURE-EN-BA.pdfhttps://www.lutzjescoamerica.com/fileadmin/data/dokumente/produktinfos/LJ-EASYPURE-EN-PI.pdf
stationary
Gas pendulum system
for stationary operation
Description:
Harmful gases and vapours remain practically in a closed system when filling or transferring hazardous liquids and ensure the necessary pressure equalisation themselves. Operationally safe connection thanks to a fixed screw connection on the Tank. A Ball valve: and a quick-release coupling ensure quick and safe drum changes.
Consisting of: Stopcock, connection fittings, sealing cap, double-sided closing, non-drip quick-release coupling, hose connection with union nut
Properties & advantages
Prevents the escape of harmful gases
Protects against oxidising emissions
For stationary operation
Backflow of trapped gases when the pump stops is stopped by a non-return valve
Hydraulic drum emptying system
with follower plate
Description:
The mobile, hydraulic drum emptying system with follower plate from Lutz is specially designed for the gentle emptying of drums filled with highly viscous, paste-like and viscous substances thanks to its infinitely variable operation. The food pump is suitable for highly viscous Foodstuffs and cosmetic products
Tank/drum can be customised on request
Infinitely variable control of the follower plate via control valve
Examples of media: Lipstick, emulsion paint, ice cream, yoghurt, tomato paste, etc.
Properties & advantages
Almost residue-free emptying of the drums
Pulsation-free conveying/emptying
Easy cleaning by removing the Pump or the pump tube
Adjustable emptying speed
No lateral ejection of the medium due to unpressurised follower plate
Drums are secured by holding arms
Individual solutions
Description:Implementation of systems and processes Consisting of custom and standard dosing elements, together with the customer system solutions are developed for various processes.Features & advantages: Downloads
EASYPURE Single Powder
EASYPURE Single Powder
Single chamber dilution system
Efficient polymer preparation station
Processing of powder polymers or chemicals in powder form
simple and convenient operation
Manual and automatic operation
Integrated control system in the control cabinet for automatic operation
fill level monitoring
horizontal
25 l/min.
Eccentric screw pumps B70H Industry
with transport trolley
Description:
The B70H is a modification of our B70V and is designed for horizontal use on a transport trolley. It can be used in situations where the B70V reaches its spatial or handling limits and thus rounds off our range of Eccentric screw pumps with a mobile variant. The pump is suitable for pumping aqueous to highly viscous Newtonian and non-Newtonian media as well as media containing solids and shear-sensitive media. It is also used in Explosion proof zones for aggressive and highly flammable liquids with high delivery pressure.
Explosion proof version also available on request
Horizontal version
With stainless steel transport trolley
Properties & advantages
Conveying possible at low room heights
No physical strain due to heavy lifting
Mobility is provided by the transport trolley
Simple resizing possible
Easy handling of pumps with large weights
Diaphragm pumps mixing system
Mixing and pumping (explosion-proof)
Description:
For liquids that need to be mixed before processing and then pumped or that also contain small solids, the new Diaphragm pump mixing system with an integrated compressed air-driven double Diaphragm pump is the perfect solution. The mixing and pumping process takes place via a suction and mixing pipe and a 3-way valve. The pre-assembled system is ready for immediate use in just a few simple steps and is also suitable for potentially explosive liquids.
Mixing and pumping integrated in one system
Examples of media: Paints and varnishes, emulsions, dispersions, suspensions, water/oil mixtures, liquids with increased Viscosity and solids content
Properties & advantages
Quick installation and time savings thanks to simple handling
Compact design
Base plate offers good stability on the container lid
Easy to insert into the 2" bunghole of the container using a balancer or overhead crane
No additional mixer required
MAGDOMAT
Description:Proportional dosing by contact water meter The MAGDOMAT product range connects pumps and accessories to a successful and fully automatic dosing system. Its compact construction facilitates a straightforward assembly with only a wall mount and permits a versatile application in different piping systems.Features & advantages: Flow rate up to 20 m3/h Supply rate up to 4 l/h Completely monitored system Protection class IP65 Max. flow ratem3/h 20 Max. flow ratel/h 4 Max. supply pressurebar 12 Max. stroke frequencymin-1 100 Suction liftmWS 3 Pulse trainl/pulse 1...5 Dosing media leading material PVC Seals FPM Capacity 230 V AC, 50/60 Hz, 30 W Protection class IP65 Max. ambient temperature°C 40 Max. medium temperature°C 30 Dimensions [H x W x D]mm 377 x 356 x 115 Weightkg approx. 4.5...8.0 Connection on intake side hose clamp-connection 4/6 Incoming water meter G 3/4 m...G 1 1/2 m Outgoing water meter / T-fitting G 3/4 f...G 1 1/2 f Downloadshttps://www.lutzjescoamerica.com/fileadmin/data/dokumente/produktinfos/LJ-MAGDOMAT-EN-PI.pdf
Compact Feed Systems
Description:All from one source Chemical feed systems are preassembled systems which are ready for operation as soon as they reach the customer. The standard system includes a PE tank, a dosing pump, a suction line with foot valve, an injection nozzle and a hand mixer.Downloadshttps://www.lutzjescoamerica.com/fileadmin/data/dokumente/pg1/LJ-Chemical_Feed_Systems-EN-MB.pdf
Skid Systems
Description:Implementation of Systems and Processes Composed of standard dosing components, the skid system is a cost-effective unit preassembled and tested prior to shipment. It arrives at your facility ready-to-go. Simply put: Efficiency in a Box!
Transportable Dosing Station
Description:All from one source All of the components used for the dosing are housed in a sturdy plastic portable case fitted with carrying handles. One of two suitable dosing pumps can be selected for each application flow rate and for each counter pressure: the portable case is available with either the solenoid or with motor-driven diaphragm dosing pumps. All of the connectors are attached to the exterior of the portable dosing case.Features & advantages: Complete dosing unit Transportable plastic portable case Diaphragm dosing pumps of different output classes Pre-assembled for immediate use Material ABS Dimensions (W x H x D)mm 400 x 315 x 300 Height varying depending on the dosing pump used Dimension of support platemm 20 Operating voltage 230 V AC, 50 Hz Delivery rate MAGDOS LTl/h 0.1...17PVC dosing head with FPM gasket Delivery rate MEMDOS El/h 3...40 Downloadshttps://www.lutzjescoamerica.com/fileadmin/data/dokumente/produktinfos/LJ-Transp_Dosing_Station-EN-PI.pdf
Gas pendulum system
for handling strongly oxidising or fuming acids and alkalis
Description:
Harmful gases and vapours remain practically in a closed system when filling or transferring hazardous liquids and ensure the necessary pressure equalisation themselves. The sealing plug adapts to different drum and container openings (D = 40-75 mm). Enables safe decanting, even into smaller containers, in conjunction with a dispensing nozzle. A non-return valve integrated into the vapour return line prevents the gases from flowing back when the Pump stops or the drum is changed.
Consisting of: Conical sealing plug, non-return valve for vapour return line, screw-in fittings
Properties & advantages
Prevents harmful gases from escaping
Protects against oxidising emissions
Backflow of trapped gases when the pump stops is stopped by the non-return valve
mobile
Gas pendulum system
for mobile operation with fuming acids and alkalis
Description:
Harmful gases and vapours remain practically in a closed system when filling or transferring hazardous liquids and ensure the necessary pressure equalisation themselves. The sealing plug adapts to different drum and container openings (D = 40-75 mm). Enables safe decanting, even into smaller containers, in conjunction with a dispensing nozzle. A non-return valve integrated into the vapour return line prevents the gases from flowing back when the Pump stops or the drum is changed.
Consisting of: Conical sealing plug, non-return valve for vapour return line, screw-in nipple with union nut and hose nozzle and hose clamps
Properties & advantages
Prevents harmful gases from escaping
Protects against oxidising emissions
For mobile operation
the backflow of trapped gases when the pump stops is stopped by the non-return valve
Your contact person
Lutz-JESCO America Corp.
Do you have questions about dosing pumps, disinfection systems, chlorine dosing systems, system and process technology or measurement and control technology?
Our team of experts will be happy to assist you. Please send us an enquiry or call us directly.
+1 5854260990
infoljac@lutzjescoamerica.com
